FAILURE REPORTING AND ANALYSIS TOOL (FRAT)
Equipment and machines fail many times in their Life cycle. The capture of failure information is extremely important for any LEARNING ORGANIZATION. The tool will help maintenance staff to record all the relevant Failure information for individual equipment or machine. The data to be recorded are Unit, Tag number, Date and time, Machine downtime from stoppage to start, total repair cost (Manpower and material), Root cause identified, Part or component failed, total production lost in USD or Units MT or M3.
The various analytical reports can be generated, such as MTBF Report, BAD ACTOR REPORT, Maintenance cost reports, which in turn can be used by my ASSET MANAGEMENT TEAM for high-level INVESTIGATION or STRATEGY DEVELOPMENT for CONTINOUS IMPROVEMENT.