‘RLT’ Industry Advantage
We At RLT Smart Asset are part of RLT Engineering & Supporting Our Clients From Oil, Gas, Petrochemicals, Refineries, Fertilizers, Power , Water , Mining, Shipping Industries To Transform Their Raw Asset Data In To Viable And Vital Information Which In Turn Can Help Them To Take Smart Decision To Meet Organizational And Stakeholder Objectives
Services Offered
The following services can be provided for Oil and Gas, Refinery, Petrochemicals, Power, Pharmaceuticals, Food, Mining, or Water industries.
- Generate Data for equipment, Process flow diagram based on physical verification, and available information in case there is no system of Equipment tagging, etc.
- Develop Business Processes such as Maintenance Execution, Turn around Management, Procurement.
- Prepare Equipment hierarchy, functional location, Criticality
- Verify technical data of equipment and upload through templates
- Verify and upload Bill of material
- Develop Maintenance Plan based on RCM/RBI/IPF recommendations
- Develop/Upload Maintenance Task in SAP /MAXIMO ( Ex. 3M or 1Yearly PM Task for Pump)
- Identify spares and create SAP codes along with MIN/MAX order quantity and Purchase order text info.
- Carry out RCM (Reliability centered Maintenance) for unit or Plant and generate optimized Maintenance task. (RCM Includes Criticality assessment and Failure mode effect analysis)
- Carry out Spare parts Optimization to identify spares as Insurance/Critical spares/General consumables based on Criticality of their availability at the time of STOCK OUT.
- Develop Production Variance Tool for Top management review on a weekly/monthly basis.
Develop Maintenance Effectiveness Tool for Maintenance and Reliability Manager.
- Downtime analysis Report
- Actual Maintenance Cost spent Vs. Planned Budget Report
- PM/CM Cost analysis Report
- Top Bad Actor list (Bad Actor Elimination)
- Equipment Availability Trends
- MTBF Report
- Machine Failure Reporting and Analysis Tool
- Common Cause analysis Tool for Strategy improvements
- 5 Whys Investigation Tool
- Comprehensive RCA tool
- RCA Recommendation Tracking Tool
To check the various Business Process and Operations are being appropriately performed by staff, Internal Audit Assurance tasks are developed which are being audited by Site level Management.
- Weekly SAP or MAXIMO Work order Completion audit
- Weekly/Monthly Overrides Review Audit
- Weekly Weep/Sip register Review
- Lock Open/Lock Close Valve Register Review
- Support Clients for their day to day Operations and Maintenance data generation and analysis.
- Review SAP Work order data for their consistency and quality of data for history and future analysis.
- Log all Failure data in Failure reporting tool for further analysis.
- Log all Production performance data for performance analysis.
- Process flow diagrams
- P&iIDS
- Technical data sheet
- Business processes
- Standard operating procedures
- Standard maintenance procedures, instructions, check list etc.
Technical skills are an essential part of the career enhancement of individuals.
It is also of utmost Important to any LEARNING ORGANIZATION to ensure that their newly recruited staff has adequate learning under their ON THE JOB training program…
With a network of industry professionals and instructors with more than 25 years of experience, we can develop LEARNING MODULES with the capabilities of quizzes and assessments.
It can be as following:
1. Plant Operations fundamentals.
2. Mechanical Maintenance, which includes learning on individuals equipment types such as pumps, compressors…
3. Electrical Maintenance, which provides for fundamentals on motors, transformers, etc..
4. Instrument Maintenance, which includes fundamentals on Control systems, control valves, PLCs, analysts, etc..
5. Reliability fundamentals
6. Process safety management module…
Companies or Training Institute can hire us to develop the modules mentioned above as single or comprehensive LEARNING MANAGEMENT SYSTEM…
